// Industry

NUCLEAR FACILITIES

Nuclear environments present an absolute constraint: radiation levels that destroy human biology within minutes. Decommissioning a single reactor takes decades and costs billions — largely because human access is so limited. Aerosyn systems operate where humans cannot, indefinitely.

450+
Reactors awaiting decommission globally
$1T+
Estimated global decommission backlog
10kGy
Aerosyn radiation tolerance

THE RADIATION BARRIER

Human workers in nuclear environments must operate under strict dose limits — typically 50 mSv per year for occupational workers, with lifetime caps. In high-contamination zones like Fukushima's Unit 2 reactor, dose rates exceed 42 Sv/h — a lethal dose in under two minutes. Entire sections of these facilities may never be accessed by human workers again.

The result is a global backlog of nuclear decommissioning that is decades behind schedule and trillions of dollars over budget. Work that could be accomplished in years with robotic systems instead stretches across generations of human workers, each absorbing their lifetime dose limit on a single project.

Aerosyn nuclear systems are radiation-hardened at the component level — shielded electronics, rad-tolerant processors, and mechanically robust manipulators designed to operate in the hardest environments on earth for extended periods without degradation.

42 Sv/h
Fukushima Unit 2 dose rate — fatal in 90 seconds
50mSv
Annual human occupational dose limit
100yrs
Projected Sellafield decommission timeline
10kGy
Aerosyn total dose tolerance per system

NUCLEAR OPERATIONS

🔍

REACTOR INSPECTION

Detailed visual, structural, and radiation mapping of reactor internals, containment vessels, and cooling systems. Identifies corrosion, cracks, blockages, and contamination zones that would otherwise require costly human entry or remain unmapped entirely.

  • 4K visual inspection with 360° coverage
  • Gamma and neutron dosimetry mapping — 1cm resolution
  • Ultrasonic thickness measurement of reactor walls
  • Pipe interior inspection — 15cm minimum diameter
  • Contamination swab and sample collection
  • Full 3D point cloud mapping for digital twin generation
⚙️

DECOMMISSIONING OPERATIONS

Mechanical cutting, sectioning, and removal of contaminated structures. Aerosyn systems perform the high-dose work that drives decommission timelines — cutting reactor vessels, removing fuel assemblies, and preparing waste packages — without human dose expenditure.

  • Plasma and mechanical cutting of contaminated steel
  • Fuel assembly handling with 0.1mm precision
  • Automated waste segregation and packaging
  • Force-feedback manipulation in confined reactor geometry
  • Underwater operation in spent fuel pools
  • Continuous debris containment during cutting operations
🗑️

WASTE HANDLING

Safe transport, characterization, and interim storage of radioactive waste materials. Systems maintain waste containment integrity, track individual waste packages, and operate in the high-dose storage environments that limit human access to minutes per shift.

  • Waste characterization — dose rate, isotope ID, mass
  • Sealed container handling — up to 500kg payload
  • HEPA filtration — continuous airborne contamination control
  • Chain-of-custody documentation — every package tracked
  • Transport to interim storage without human handling
  • Compatible with standard IBC and Type B waste containers
🚨

EMERGENCY RESPONSE

Rapid deployment systems for nuclear incidents — assessing containment breaches, monitoring radiation release progression, deploying passive cooling, and providing real-time data to emergency coordinators. Designed for Fukushima and Chernobyl class events.

  • Deployment within 2 hours of incident notification
  • Real-time atmospheric radiation mapping via drone swarm
  • Core temperature monitoring and passive cooling deployment
  • Hydrogen detection and venting in containment buildings
  • Satellite uplink — operates independently of local infrastructure
  • 90-day autonomous operation without resupply

RADIATION HARDENING SPECS

Total Ionizing Dose Tolerance10,000 Gy (10 kGy)
Max Dose Rate (operational)1,000 Gy/hr continuous
Processor ArchitectureRad-hardened triple-redundant
ShieldingTungsten alloy + borated polyethylene
Operating Depth (pool)Up to 12m in spent fuel pools
Manipulator Precision±0.1mm with force feedback
Contamination ControlFull external decon on exit, ISO Class 4
CommunicationShielded fiber optic tether + wireless backup
Battery Endurance24hr operational, hot-swap capable
Min Passage Width45cm (compact inspection config)

ACCELERATE YOUR DECOMMISSION

We partner with nuclear utilities, national laboratories, and government decommission programs. Contact us to discuss your facility's specific requirements and constraints.